Welding Stainless to Carbon Steel

Welding Stainless to Carbon Steel

Welding Stainless to Carbon Steel Welding stainless steels to carbon (mild) steels is one of the most practical — yet metallurgically tricky — tasks a welder faces. The join is common in piping, heat exchangers, exhaust systems, and many retrofit repairs where corrosion resistance is needed only on one side …

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welding porosity

Porosity vs Blowholes

Porosity vs. Blowholes — A Complete Practical Guide for Welders and Inspectors Porosity and blowholes are two of the most common gas-related discontinuities you’ll encounter in welding and casting. On the surface they can look similar—small pits, cavities, or irregular hollows in the weld—but their origins, shapes, consequences, and fixes …

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MATRIXING MIG-205DP PRO Dual Pulse MIG Welder

MATRIXING MIG-205DP PRO

MATRIXING MIG-205DP PRO Dual Pulse MIG Welder Review: Is It Worth Buying? Introduction The MATRIXING MIG-205DP PRO Dual Pulse MIG Welder is a feature-packed machine aimed at both serious hobbyists and small-shop professionals who need versatility without breaking the bank. With dual voltage support (110V/220V), multi-process capabilities (MIG, Flux-Core, Lift …

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Arc Stability and Proper Fusion in GMAW

Welder Qualification Ranges

Welder Qualification Ranges Explained (WPS/PQR/WPQ): Thickness, Positions, Backing Suppose you’ve ever stood at the whiteboard trying to translate code tables into shop reality. In that case, you already know “welder qualification ranges” are the heart of getting people legally and safely onto the job. This guide unpacks how thickness, positions, …

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VORITO VR-B12HD Auto Darkening Welding Helmet

VORITO VR-B12HD

VORITO VR-B12HD Auto Darkening Welding Helmet Introduction Welding helmets have come a long way from the old passive shades that required welders to nod their heads before striking an arc. Today’s auto-darkening welding helmets (ADWHs) are smarter, safer, and much more comfortable to use. Among them, the VORITO VR-B12HD Auto …

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MIG Welding Amps and Wire Speed

MIG Welding Settings

MIG Settings by Thickness (MIG Settings Chart & Tuning Guide) Getting MIG (GMAW) settings right begins with metal thickness. Thickness determines the transfer mode you can use, the wire size you should load, the gas you should choose, and—ultimately—the voltage and wire feed speed (WFS) that give sound fusion without …

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Cold Cracking: Causes and Cures

Hot Cracking

What Is Hot Cracking (Solidification Cracking)? Quick Definition and Why It Matters Hot cracking—also called solidification cracking—is a weld defect that forms while the weld metal is still hot and partly solid, when weak liquid films at grain boundaries cannot accommodate shrinkage and tensile strains, causing the solidifying weld to …

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Electrode Selection

Carbon Steel Welding Electrodes

Carbon Steel Welding Electrodes – A Complete Guide When it comes to welding carbon steel, the choice of electrode can make the difference between a flawless weld and one riddled with defects. Carbon steel is the most widely used steel type in manufacturing, construction, and repair because of its strength, …

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Welding Copper and Brass

Welding Copper and Brass

Welding Copper and Brass Welding copper and brass isn’t like welding your typical mild steel. These two non-ferrous metals bring unique benefits—and their own set of challenges—to the fabrication table. From decorative metalwork to complex industrial systems, copper and brass are utilized in areas where conductivity, corrosion resistance, and aesthetics …

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ARCCAPTAIN 50A Plasma Cutter

ARCCAPTAIN Cut50 Plasma Cutter

ARCCAPTAIN 50A Plasma Cutter Review Plasma cutters have come a long way from bulky, complicated machines to lightweight, efficient tools that fit easily into home workshops. One of the most impressive entries in the portable plasma cutter category is the ARCCAPTAIN 50A Plasma Cutter. Designed for both DIYers and professionals, …

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